Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

–	Dry sand the roof pillar adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.

Note

Prime the sanded-through areas outside of the body adhesive -item 6- → Item with Two-Part Wash Primer - LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.

–	Clean the adhesion area with Silicone Remover.

–	Replace the roof. Refer to → Body Exterior; Rep. Gr.51.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

1 -	Two-Part Window Adhesive

2 -

Roof

3 -	Glass/Paint Primer

4 -	Two-Part Body Adhesive

5 -	Roof Pillar/Side Panel

6 -	Sanded-Down Bare Metal Area

Repair Instructions for the Underbody and Stone Chip Protection

Note The underbody and stone chip protection structure must be restored back to its original layer strength and appearance during a repair. ...

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Note The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present. The additional ...

Other materials:

Warning lamp and coolant temperature display
Fig. 138 Coolant temperature display in instrument cluster: Ⓐ cold; Ⓑ normal; Ⓒ warning First read and observe the introductory information and safety warningsA display for the coolant temperature may be, depending on the vehicle equipment, located in instrument cluster. In normal driv ...

Two-Part HS Vario Filler
Definition: Two-Part HS Vario Filler -LGF 786 004 A4-, gray Edition 04/2013 Product Description The two-part vario filler is a high-quality, variable VOC compliant, acrylic-b ...

Introduction
This chapter contains information on the following subjects: → Indicator lamps → Turn signal and main beam lever → Switching lights on and off → Lights and vision – functions → Masking or switching over headlights for driving abroad (travel mode) ...