Volkswagen Polo Service & Repair Manual: Adhesive/Sealant
| Adhesive/Sealant -D 511 500 A2-, gray |
| Adhesive/Sealant -D 511 510 A2-, black |
| Adhesive/Sealant -D 511 500 A2-/-D 511 510 A2- is used in
vehicle repair to protect the bodywork repairs against
corrosion, as a quick-hardening sealant for all visible and
invisible seams and dents and also to patch up PVC sealed welds. |
| The Adhesive/Sealant is highly suitable as a sealant in spot
welding between spot welded flanges to prevent corrosion. |
| High adhesive properties on bare, primed and painted metal,
galvanized surfaces, aluminum, wood, glass and all conventional
plastics used in vehicles. |
| Can be painted immediately |
| Can be dried with an IR dryer |
| Dries quickly under the paint |
| Possible to weld and spot weld |
| No contact-corrosion on zinc or aluminum |
| Exceptional corrosion protection |
| Solvent-free and contains no isocyanate and PVC |
| Very good UV- and aging resistance |
| Adhesive/Sealant -D 511 500 A2-/-D 511 510 A2- is used to
seal welds in vehicle repair. |
| The adhesion surfaces must be dry, free of oil, dust, grease
and any other impurities. |
| Adhesion is improved if the contact surfaces are roughened
with a sanding pad. |
 Note
| Before starting to apply, it is necessary to read the safety
measures and advice in the safety data sheet. |
| Even for products which are not required to be labeled by
law, the usual safety measures must be observed for chemical
emissions. |
Note
| Body areas and adhesion surfaces that are to be sealed must
be insulated with a Two-Part Filler before applying the
material. |
| Adhesive/Sealant -D 511 500 A2-/-D 511 510 A2- is applied to
seal welds and impacts using the Pneumatic Cartridge Gun
-VAG1761/1-, or the Cartridge Gun -VAG1628-. Then, depending on
its appearance, it is to be left as a sealant bead or evened
with a brush or spatula (observe the hardening time < 10
minutes). After a film has formed, the material can still be
smoothed further with a moist spatula. |
| The Adhesive/Sealant can be painted over with all repair
paints. Painting must ensue within 48 hours of the sealant being
applied. Drying the paint with an infra-red dryer does not
hinder the hardening of the sealant. |
| If the Adhesive/Sealant is used as a sealant during spot
welding, then a sealant bead (2 to 3 mm diameter) is to be
applied to the flange before the repair part is attached. The
repair part should be spot-welded before a sealant film forms (<
10 minutes) |
| The material can be spot-welded within 30 minutes. After
welding, the sealant that has emerged can be smoothed. |
| Never apply any sealants with a MS polymer and silane-modified
polymer base to an unhardened polyurethane adhesive sealant. The
polyurethane adhesive/sealant will not adhere properly or only
partially. |
| However, a hardened polyurethane adhesive/sealant adheres
well to fresh, spray-on sealants with a MS polymer and silane-modified
polymer base. |
|
|
|
| Color |
Grey, black |
| Base |
Silane-modified polymer (SMP) |
| Volume difference after
hardening |
- 3 % |
| Film formation |
± 20 minutes |
| Adhesion-free |
Four hours at +20 °C (68
°F) |
| Hardening speed |
3 to 4 mm/4 h at +20 °C
(68 °F) |
| Solvent content |
0 % |
| Isocyanate content |
0 % |
| Temperature resistance |
-40 °C to +120 °C (-40 °
to 248 °F) (short-term, up to maximum 30 minutes at +180 °C (356 °F)) |
| Processing temperature |
+5 °C to +35 °C (+41 to
+95 °F) |
| UV and weather resistance |
Excellent |
| The guaranteed shelf life of 18 months from date of
manufacture. Use no later than the date indicated on the label
and store in original container at +5 °C to +3 °C (+41 to +86
°F). |
|
|
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Definition:
Sprayable Sealant -D 476 KD1 M2-, gray
Sprayable Sealant -D 476 KD2 M2-, black
Editio ...
Other materials:
Laws and Regulations
Note
The laws and regulations listed below are applicable in
Germany. Different or additional laws and regulations may apply
in other countries.
Addresses in other countries can be obtained from the
relevant au ...
Lifting the vehicle with the jack
Fig. 168 Jacking points for the
vehicle jack (mirrored on the right-hand side of the vehicle)
Fig. 169 Vehicle jack at the rear
left-hand side of the vehicle
First read and observe the introductory
information and safety warnings
The jack may be applied only at the jacking points shown (m ...
Special Tools
Special tools and workshop equipment
required
Suction Feed Spray Gun -VAG1538-
Stone Chip Tester -VAS5102A-
Paint Thickness Test -VAS5278-
Paint Thickness T ...
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Sprayable Sealant
Cleaning Agent