Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

–	Dry sand the roof pillar adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.

Note

Prime the sanded-through areas outside of the body adhesive -item 6- → Item with Two-Part Wash Primer - LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.

–	Clean the adhesion area with Silicone Remover.

–	Replace the roof. Refer to → Body Exterior; Rep. Gr.51.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

1 -	Two-Part Window Adhesive

2 -

Roof

3 -	Glass/Paint Primer

4 -	Two-Part Body Adhesive

5 -	Roof Pillar/Side Panel

6 -	Sanded-Down Bare Metal Area

Repair Instructions for the Underbody and Stone Chip Protection

Note The underbody and stone chip protection structure must be restored back to its original layer strength and appearance during a repair. ...

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Note The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present. The additional ...

Other materials:

Lifting the vehicle with the jack
Fig. 168 Jacking points for the vehicle jack (mirrored on the right-hand side of the vehicle) Fig. 169 Vehicle jack at the rear left-hand side of the vehicle First read and observe the introductory information and safety warnings The jack may be applied only at the jacking points shown (m ...

Checking with Restrictor and Reservoir, with Internally Regulated A/C Compressor
Note Connecting service station. Refer to → Chapter „Connecting Service Station“. Observe test requirements. Refer to → Chapter „Pressures, Checking“. – ...

Increasing Temperature Due To Low Tire Pressure
The diagram shows the temperature behavior of a tire at speed of 180 km/h (111.84 mph). A - Normal range: when maintaining the specified tire pressure, the temperature remains stable. B - ...