Volkswagen Polo Service & Repair Manual: Aqua Premium System (Rim Paintwork)
| Water-Based Metallic Base Paint -LWG 056 1H7 A1- |
| Description of rim paintwork using Water-Based Metallic Base
Paint -LWG 056 1H7 A1-. |
| High stability under load |
| Can be painted over with two-part HS clear coat |
 Note
| After painting over with two-part HS clear coat it produces
a high-gloss, weatherproof top coat. |
| Primed or filled surfaces with Two-Part HS Vario Filler -LGF
786 004 A4-, gray |
| Factory or old paint (excluding thermoplastic coatings) |
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| Pre-treatment of base surfaces: |
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Thoroughly clean factory- or old paint using Silicone
Remover -LSW 019 000 A5-, or beforehand with Silicone Remover,
Long -LVM 020 100 A5- if very dirty. |
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Dry-sand with rotary sander and dust extraction, P1000-1500
grit. |
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Sand spokes, corners and edges by hand with an UltraFine/P3000
sanding pad. |
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Before reworking, carefully clean the sanded base surfaces
of dust, sanding residue and other dirt with Silicone Remover -LSW
019 000 A5- If very dirty, clean beforehand using Silicone
Remover, Long -LVM 020 100 A5-. |
| Pretreatment of base surfaces (filler leveling): |
| Bare areas must be primed with Two-Part Wash Primer -LHV 043
000 A2- when using Two-Part HS Vario Filler -LGF 786 004 A4-. |
| It is essential to have even base surfaces that are free of
sanded-through areas. |
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Dry-sand with rotary sander and dust extraction, P500 grit. |
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Wet-sand with P800-1000 grit sandpaper. |
| Clear coat on the filler: |
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Apply two-part HS clear coat on the sanded filler. Depending
on the size of the repair area or if there are many repair
areas, it is recommended to apply two-part HS clear coat to the
entire rim. |
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Apply a preliminary spray application (approximately 20 µm). |
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| Forced dry at +60 °C (140° F) object temperature for 20 to
25 minutes |
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Dry-sand with rotary sander and dust extraction, P1000-1500
grit. |
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Sand spokes, corners and edges by hand with an UltraFine/P3000
sanding pad. |
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Before reworking the sanded base surfaces, carefully clean
them of dust, sanding residue and other dirt with Silicone
Remover -LVM 020 000 A5- |
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| Base paint application “spray application” |
| The following materials can be used as additives: |
| Additive for Aqua Premium -LVM 035 301- |
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Processing viscosity 4 mm for +20 °C (68 °F), German
Industry Standardization 53211 |
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Processing viscosity 4 mm at +20 °C (68 °F) material
temperature is the mixing viscosity for “Compliant” and “HVLP”. |
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Add 50 % Additive for Aqua Premium -LVM 035 301- at +20 °C
(68 °F)material temperature. |
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Set spray nozzle (see manufacturer's information):
“Compliant” 1.2 to 1.3 mm. |
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Set spray nozzle (see manufacturer's information): “HVLP”
1.2 to 1.3 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 bar. |
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Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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One work procedure contains 1.5 spray applications (one
normal, preliminary spray application followed by a light spray
application while standing back from the object). |
Note
| The best results are achieved when using a 1.3 mm HVLP spray
gun. |
| Additive for Aqua Premium -LVM 035 200 A3-/-LVM 035 301 A3-
should be added immediately before applying the Water-Based
Metallic Base Paint -LWG 056 1H7 A1-. The best result is
achieved when the mixture is used within a working day. |
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| Evaporating time before clear lacquer application |
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| Can be painted over with: |
| Two-part HS clear coat (elasticized) |
Note
| Touch-up with Water-Based Metallic Base Paint -LWG 056 1H7
A1- in 1 to 2 normal spray applications. Apply the Touch-Up
Additive For Aqua Premium -LVM 035 100 A3- to the run-out area. |
| The spray devices should be suitable for use with
water-soluble products; see manufacturer's information. |
| The mixing paints in this top coat series can only be used
within the color tone formulas. When processing individual
mixing paints on their own, major deviations from the
information given in the application instructions are possible. |
| Rinse before and after using with Aquaplus Purified Water -LVW
010 000 A5-. Then rinse with Nitrocellulose Thinner -LVE 856 000
A3-. |
| Collect liquid waste from water-soluble products and
separate from liquid waste from conventional products. When
mixing materials, disposal may no longer be possible, which is
difficult and costly. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Flashpoint: |
above +23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(d)(420)420 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 420 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 420 g/L. |
| The guaranteed shelf life of Water-Based Metallic Base Paint
-LWG 056 1H7 A1- is 24 months from date of manufacture. Use no
later than the date indicated on the label and store in original
container at +20 °C (68 °F). |
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| The optimal storage temperature is between +5 °C and +35 °C
(41° and 95 °F). |
Note
| Temperatures that do not fall within this range can cause
damage to the product. |
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Definition:
Touch-Up Additive For Aqua Premium -LVM 035 100 A3-
Edition 10/2012
Product Description
...
Other materials:
Warning and indicator lamps
First read and observe the introductory information
and safety warnings
Lit up
Possible cause
Solution
Handbrake is applied.
Release the handbrake .
Brake system fault.
Do not drive on!
Obtain profe ...
Overview of the driver door
Fig. 4 Overview of the controls in the
driver door (left-hand drive vehicles) The controls are mirrored in right-hand
drive vehicles
Key for :
Door release lever
Central locking button for locking and
unlocking the vehicle
Switch for adjusting the exterior mirrors:
...
Sealing and inflating tyres
First read and observe the introductory
information and safety warnings
Sealing a tyre
Unscrew the cap from the tyre valve.
Use the valve core extractor to screw the valve core out of the tyre
valve. Place the core on a clean surface.
Shake the tyre filler bottle vigorously up ...
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