Volkswagen Polo Service & Repair Manual: Corrosion Protection for Body, Attached and Welded Parts
Coat the insides of the fenders, doors, covers and lids
completely. A spray application wet in wet procedure is
sufficient. |
Before assembly, the seal the inside of the attachments with
cavity sealant (refer to
→ Chapter „Preservation“) so as to recreate the
original state. Refer to »Vehicle-Specific
Paint Information«. |
Vehicles with wheel housing liners must have an additional
chafe protection on the wheel housing. Refer to
→ Chapter „Fender Corrosion Repair Measures, in Wheel Housing
Liner Contact Area“. |
All welded parts except the roof are to be completely primed
and filled on the inside. The visible inner surfaces must be
coated with a spray application of base pant and clear coat. If
necessary perform this before welding. In case of doubt, the
production status applies. |
If sealing is required this is to take place after the
specified paint structure. |
Coat all parts that form cavities, such as pillars, braces,
side panels, etc., with cavity sealant. Refer to
→ Chapter „Preservation“. |
All parts in the series production that are coated with
noise-damping or stone chip protection material (for example
wheel housing, floor panel, front/rear cross panels or outer
side sill) need to be coated as follows: |
Wheel housings and underbody with sprayable weld sealant.
Refer to
→ Chapter „Sealing Materials“. |
Even out large creases or thick layers with base material
Adhesive Sealant -D 511 500 A2-. |
Sill panel region, lower side panel, rear cross panel
corners with stone chip protection. Refer to
→ Chapter „Stone Chip Protection“. |
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Corrosion on the Fold Edges, for Instance on the Hood, Door
or also the Rear Lid
–
Remove the corroded areas with
→ Ch ...
The following parameters must be met when painting to avoid
malfunctions in the parking aid sensor (parking aid system):
New Part, Painting
...
Other materials:
Secondary Lock
The secondary lock is a housing securing mechanism (second
locking mechanism) that secures all wires in one contact
housing. If a secondary lock is installed at a contact housing,
it must always be opened or removed using specified tool before
releasing ...
Various securing systems
Fig. 62 On the rear seats: figure Ⓐ illustrates
the main securing points for the child restraint system on the lower retaining rings
and top tether. Figure Ⓑ shows how to secure a child restraint system using the
vehicle's seat belt
First read and observe the introductory information
a ...
Electronic immobilizer
First read and observe the introductory information
and safety warnings The immobilizer helps to prevent the engine
from being started and driven with an unauthorised vehicle key.
There is a chip in the key. It automatically deactivates the immobilizer when
the vehicle key is inserted into ...
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