VW Polo manuals

Volkswagen Polo Service & Repair Manual: Evacuating and Charging Valve with Schrader Valve

Special tools and workshop equipment required
Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VAS6234-
  WARNING
There is a danger of ice-up.
Refrigerant will leak out if refrigerant circuit is not discharged.
Refrigerant must be extracted before opening refrigerant circuit. If refrigerant circuit is not opened within 10 minutes of extraction, pressure may form in refrigerant circuit due to evaporation. Extract the refrigerant once more.
Only valves and connections that are resistant to refrigerant R134a and refrigerant oil must be installed.
Different connections (outer diameter) for high pressure and low pressure side.
Always screw on sealing caps.
Allocation in vehicle.
   
Refer to → Rep. Gr.87 for the vehicle-specific repair manual.
  Note
Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VAS6234-
Use a suitable Refrigerant Sockets -T10364- to loosen the Schrader valve insert. Refer to → Fig. „“ Refrigerant Sockets -T10364- for the high pressure/low pressure side service connection valves in the refrigerant circuit”“
A -  Service connection (soldered in)
B -  Schrader valve insert (2.4 ± 0.2 Nm)
C -  O-ring (belongs to the valve)
D -  Sealing cap with seal
 

Evacuating and Charging Valve with Schrader Valve

Refrigerant Circuit Extraction and Filling Valves for Service Station Couplings
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Evacuating and Charging Valve, High Pressure Side
Special tools and workshop equipment required Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VA ...

Other materials:

Crimping Pliers - .35-2.5mm -VAS1978/1A
The Crimping Pliers - .35-2.5mm -VAS1978/1A- or the Wiring Harness Repair - Crimping Plier - Base Tool -VAS1978/1-2- together with the Wiring Harness Repair - Crimping Head - .35-2.5mm -VAS1978/1-1-, or the Wiring Harness Repair Set - Crimping Head - 4-6 ...

Battery, Charging with Battery Charger -VAS5906
  WARNING Risk of injury. Follow all Warnings and Safety Precautions. Refer to → Chapter „Warnings and Safety Precautions“.   WARNING ...

Tire Pressure Sensor and Metal Valve, Removing and Installing
Special tools and workshop equipment required Torque Wrench 1410 -VAG1410- and Torque Wrench 1331 5-50Nm -VAG1331- –  Place metal valve with rubber seal through rim from inside. ...

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