Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure
Structure of a Solid-Color Paint System, Conventional |
Approximately 80-120 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Electrophoretic Dip Primer |
5 - |
Two-Part Solid Top Coat |
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Structure of a Solid-Color Paint System, Water-Based Paint |
Approximately 80-130 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
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Structure of a Metallic and Pearl Color Paint System,
Water-Based Paint |
Approximately 80-130 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
5 - |
Water-Based Metallic/Pearl Color Base Coat |
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Structure of a Two-Coat Paint System, Conventional |
Approximately 100 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
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Structure of a 2010 Paint Process Paint System, Water-Based
Paint |
Approximately 80-120 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
4 - |
Water-Based Paint (Functional Coating) |
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Structure of a Three-Coat Paint System, Water-Based Paint |
Approximately 80-140 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
5 - |
Water-Based Paint (Pigmented Basic Color) |
6 - |
Water-Based Paint (Effect Coating) |
Note
The approximate specification for the layer thickness can
vary depending on the color and illustrates the differences in
vertical and horizontal surfaces. |
The specifications can be exceeded on individual vehicles
when painting a second or multiple times. This however does not
have to be mentioned. |
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Galvanized Sheet Metal on Both Sides
Previous attempts to match flanges have led to the use of
only galvanized sheet metal on both sides. Only here d ...
Other materials:
Cigarette Lighter Illumination Bulb -L28-, Removing and Installing
Note
On some vehicle equipment levels, socket illumination is via
Light Emitting Diode (LED) instead of a bulb. These LEDs are
integrated with the illumination housing and cannot be serviced
or replaced separately.
...
Two-Part Wash Primer
Definition:
Two-Part Wash Primer -LHV 043 000 A2-
Edition 10/2010
Product Description
The two-part wash primer is a zinc chromate-free,
phenol-free and acid-free two-componen ...
Tires, Mounting, Run-Flat Tires and Ultra High Performance Tires
Only trained personnel can perform the assembly work on
run-flat tires and ultra high performance tires.
If equipped check the tire pressure monitoring sensor with
the vehicle diagnostic tester and if necessary replace.
...
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