Volkswagen Polo Service & Repair Manual: One-Part Clean Spray Can -LLS MAX 099-, -LLS MAX 100-, Aquaplus System
| One-Part Clean Spray Can -LLS MAX 099-, 250 ml for
Water-Based Mixed Paint “Aquaplus System” |
| One-Part Clean Spray Can -LLS MAX 100-, 400 ml for
Water-Based Mixed Paint “Aquaplus System” |
| These products include a paint spray nozzle prefilled with a
propellant gas- and solvent combination which is particularly
compatible with the “Aquaplus System” and “Aqua Premium System”. |
| Only use the Fill-Clean Filling Device for filling. |
| Application area: exclusively clever repair |
| This product includes a paint spray nozzle prefilled with
propellant gas- and solvent combination which is particularly
compatible with the “Aquaplus System” and “Aqua Premium System”. |
| This can contains no paint material. It is a half-finished
product. |
| The processible end product is formed by adding in 100mL of
undiluted Aquaplus or Aqua Premium base paint using the
Fill-Clean Filling Device designed for this purpose. |
| When using ready-made and paint-filled spray cans, re-label
it before using. This can be carried out, for example, by using
a color label that is produced by the mixing bench formula range
and printed out. |
| Make sure that, the information indicated in the following
example is present on the label. |
| The contents of 316 mL (0.32 L) on the label correspond to a
filled spray can. |
| It is pre-filled with 216 mL propellant gas and solvent, as
well as 100 mL of subsequently added Aquaplus or Aqua-Premium
base paint including Additive for Aqua Premium -LVM 035 200- or
Additive for Aqua Premium -LVM 035 301- |
 Note
| For work safety, wear appropriate, personal protective
equipment. |
| Set up the device in a well-ventilated room. |
| Do not fill the filling cans above their maximum capacity.
There is a risk of explosion! |
| Never use poisonous, carcinogenic materials or halogenated
hydrocarbons to fill the spray can. |
| Caution: electrostatic charge Only clean the plastic parts
with a moist cloth. |
| All repair work must be performed by a qualified
professional. |
| Paint residue should be removed from the device regularly
with a cloth and appropriate cleaning solution. |
| Routinely check the condition of the compressed air supply
line. |
| Observe the operating instructions for the filling device. |
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Set the filling pad on the pressing stamp. |
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Set the Fill-Clean Filling cylinder on the spray can. |
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Position/press the Fill-Clean cap. |
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Insert the Fill Clean can with the loaded filling cylinder
into the upper groove -1- of the
Fill Clean device. |
Note
| When inserting the Fill Clean can into the upper groove
-1-, the lower turntable
-2- must first be at the very
bottom. If the Fill Clean can is in the upper groove
-1-, turn the turntable
-2- as a counterhold upward. |
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Slide the cover with the button to the right to release the
contents. Duration: approximately 10 seconds. |
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Remove the filling cylinder -2-
from the Fill-Clean can after filling. |
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Remove the Fill-Clean cap -1-
from the filling cylinder -2-. |
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Position the spray head -3- on
the Fill Clean can. |
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The pad remains in the Fill Clean cap for color orientation. |
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The Fill Clean can is now ready for use. |
| One-Part Wash Primer -LVM 044 007 A2-/-LVM 044 171 A2- |
| Two-Part Plastic Adhesive Filler -LKF 696 009 A2-/-LKF 696
040 A2- |
| Plastic surfaces. Refer to
→ Note. |
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| Pre-treatment of base surfaces: |
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Thoroughly clean the factory- or old paint or two-part HS
filler using Silicone Remover -LSW 019 000 A5-, or beforehand
with Silicone Remover, Long -LVM 020 100 A5- if very dirty. |
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Dry-sand with rotary sander and dust extraction (P 400 to
500 grit). |
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Or wet-sand with P 800-1000 grit sandpaper |
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Before reworking the sanded base surfaces, thoroughly clean
them of dust, sanding residue and other dirt with Silicone
Remover -LSW 019 000 A5- |
| Wipe off any excess silicone remover with a lint-free cloth,
leaving no steaks. Refer to the technical application
information here
→ Chapter „Silicone Remover“. |
| Sanded-through areas must be primed with One-Part Wash
Primer -LVM 044 007 A2-/-LVM 044 171 A2-. |
| The sanded-through areas must not be larger than 5.0 cm. |
| When using the two-part HS filler, any bare areas must be
primed with Two-Part Wash Primer -LHV 043 000 A2- or One-Part
Wash Primer -LVM 044 007 A2-/-LVM 044 171 A2-. |
| It is recommended to create a spray test sample before
processing. |
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Shake the can thoroughly for at least two minutes to ensure
a proper mixing. |
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Maintain a distance of 20 to 25 cm. |
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The recommended dry layer thickness is between 15 and 20 µm. |
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Apply two spray applications (one normal application + one
finish/effect spray application) with 5 to 10 minutes
intermediate ventilation time. |
Note
| For colors with poor covering properties, it may be
necessary to apply another spray application (wet in wet). |
| Alternatively, it can be ventilated to form a matte finish
in-between spray applications. |
| Make sure after ending or interrupting a spray application
that the valve above the spray head is empty to prevent any
nozzle blockage. |
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| Dry at +20 °C (68 °F) room temperature for 15 to 30 minutes.
Important: allow to ventilate until matted. |
| Can be painted over with: |
| Two-part HS clear coat (see data sheet of the respective
product). |
| Two-Part Clear Coat -LLS MAX 210- (reworking with other
two-part HS clear coats is possible) |
Caution
| For work safety, wear appropriate, personal
protective equipment. |
| Note the safety data sheets as well as the warnings
on the label of the spray nozzle. |
| After filling shake the can for approximately two
minutes. |
| Before applying shake the can for approximately two
minutes. |
| Shake briefly again before every subsequent spray
application. |
| Dispose of the empty spray cans as recyclable
material. |
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| VOC value: 2004/42/IIB(e)(840)690 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 840 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 690 g/L. |
| The guaranteed shelf life for pre-filled spray cans only is
24 months. |
| The guaranteed shelf life for spray cans filled with paint
is four weeks. |
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Definition:
One-Part Wash Primer -LLS MAX 106 M2-, light gray
One-Part Wash Primer -LLS MAX 107 M2-, dark gray
...
One-Part Clean Spray Can -LLS MAX 112-, 400 ml for
Water-Based Mixed Paint “Aqua Premium System”
Edition 05/2014
Product D ...
Other materials:
Aqua Premium System, Touch-Up System for Three Layer Colors
Product Description/Objective
To achieve an optically flawless color shade transition in
the blended area or adjacent parts, for example fender/door.
Application Instructions
Base Surface
...
ACC - Adaptive Cruise Control
Note
On vehicles with ACC, the trim in the right cover section of
the front bumper must not be painted if paint repairs or
component replacements are performed. The ACC system is located
behind this section therefore a coat of paint would ...
Refrigerant Circuit with A/C Service Station, Filling
Caution
If it is suspected that chemicals were added to the
refrigerant circuit to seal leaks, do not connect the
A/C service station and do not extract the refrigerant.
...
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One-Part Wash Primer
One-Part Clean Spray Can -LLS MAX 112-, Aqua Premium System