Volkswagen Polo Service & Repair Manual: Paint System for Plastic Parts
| This universal painting system enables you to safely and
simply paint all plastic parts which can be usually found on the
exterior. (Plastic types: PP, EPDM, ABS, PC, PPO, PBTP, UP-GF,
PA, PVC, R-TPU, PUR) This technical reference material does not
apply to factory primed plastic parts. |
| Pretreatment of base surfaces: |
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The base surface must be free of separating agents. Before
cleaning the plastic parts, temper them for 60 minutes at +60 ℃
to sweat out the separating agents. |
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Clean with the Antistatic Plastic Cleaner -LKR 001 001 A3-
or a milder Silicone Remover, Long -LSE 20 100 A3-. |
| The effort needed for cleaning depends on the type and
quantity of the separating agent used. It is recommend to use a
sanding pad to support the cleaning process. Let the thinner
evaporate (for example, air-drying overnight at room temperature
or 30-40 minutes at +60 ℃). |
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Before priming, lightly clean again using Antistatic Plastic
Cleaner -LKR 001 001 A3- or Silicone Remover, Long -LSE 20 100
A3-. |
| The Paint Structure is not for Primed Plastic Parts. |
| To attain secure adhesion, plastics must be primed after
they have been thoroughly cleaned. Here the user has two
choices: |
| 1. - |
Prime with Two-Part Synthetic Adhesion Filler, White - LKF
696 009- or Two-Part Synthetic Adhesion Filler, Black - LKF 696
040-. The Two-Part Synthetic Adhesion Filler, White -LKF 696
009- and the Two-Part Synthetic Adhesion Filler, Black -LKF 696
040- are primer/fillers which can be directly painted over with
top coat. |
| 2. - |
Prime with Glazing Adhesion Promoter - ALO 822 000 10- and
rework with elastified Two-part HS filler. Further processing
with top coat and clear coat. |
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Small scratches can be filled after priming with Two-Part
Fine Filling Paste -LSP 784 002 A2-. |
| – |
After sanding the filled patches insulate them: |
| 1. - |
With Two-Part Synthetic Adhesion Filler, White - LKF 696
009- or Two-Part Synthetic Adhesion Filler, Black - LKF 696
040-. |
| 2. - |
Prime with Glazing Adhesion Promoter - ALO 822 000 10- and
rework with elastified Two-part HS. Further processing with top
coat and clear coat. |
| For the application instructions, evaporating and drying
times refer to the respective technical application information. |
| → Chapter „Two-Part Synthetic Adhesion Filler“. |
| → Chapter „Adhesion Promoter (Glazing)“. |
| The Addition of Two-Part Elastic Additive -ALZ 011 001- in
Two-part HS Filler. |
| 15 % for rigid and semi-rigid plastics |
| 30 % for highly flexible plastics. |
| For the application refer to the technical application
information of the respective filler. Refer to
→ Chapter „Filler“. |
 Note
| Painted plastic parts may not be cleaned with a
high-pressure cleaner before 6 weeks have passed. The minimum
distance between the nozzle and the object is 30 cm. |
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Mix two-part HS top coat with 15 % Two-Part Elastic Additive
-ALZ 011 001- then combine this mixture. |
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Mixture ratio 3:1 with two-part VHS hardener and 15 %
Two-Part Thinner, Special -LVM 009 200 A2-. |
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Let air dry overnight at +20 °C (68°F)or after 5 to 10
minute final drying time, 30 to 40 minutes at +60 °C (140°F).
When using Two-Part Elastic Additive -ALZ 011 001- use longer
drying times. |
| Two-Coat Painting Solid, Metallic, Pearls |
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Water-based base paint with 10 % Purified Water -LVW 010 000
A5-. |
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Mix the two-part HS clear coat with Two-Part Elastic
Additive -ALZ 011 001-. |
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According to the respective technical application
instructions of the clear coat. Refer to
→ Chapter „Clear Coats“. |
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Let air dry overnight at +20 °C (68°F) or after 10 minute
final drying time, 40 to 45 minutes at +60 °C (140 °F). When
using Two-Part Elastic Additive -ALZ 011 001- use longer drying
times. |
| Painting with Satin Finish Paint Shades |
| One-Coat Painting, Top Coat: |
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Mix two-part top coat in a 1:1 ratio with Two-Part Matting
Component -ALN 775 106- then combine this mixture. |
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Mixture ratio 4:1 with two-part VHS hardener and 15 %
Two-Part Thinner, Special -LVM 009 200 A2-. |
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Apply with two spray applications with 5 to 10 minutes'
intermediate drying time for an even paint film surface. |
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Let air dry overnight at +20 °C (68°F) or after 5 to 10
minutes final drying time 30 to 40 minutes at +60 °C (140 °F). |
| Painting in Color Shades with Texture |
| One-Coat Painting, Top Coat: |
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Mix two-part HS top coat in a 1:1 ration with Structuring
Component, Rough/Fine -ALN 775 107/108- then combine this
mixture. |
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Mixture ratio 4:1 with two-part VHS hardener and 15 %
Two-Part Thinner, Special -LVM 009 200 A2-. |
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Two spray applications: |
| 1 Apply normal application, 5 to 10 minutes with
intermediate ventilation. |
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| 2. Apply the spray coat according to the desired texture. |
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Let air dry overnight at +20 °C (68 °F) or after 5 to 10
minutes final drying time 30 to 40 minutes at +60 °C (140 °F). |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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Edition 04/2013
The following describes the repair paint system for matte
painted vehicles. Area of application: large surfaces/complete
painti ...
Edition 04/2013
Product Description/Objective
To achieve an optically flawless color shade transition in
the blended area or a ...
Other materials:
General Information
A new repair concept has been developed for repairing washer
system hoses. Various individual hose connectors, adapters,
Ethylene Propylene Diene Methylene (EPDM) rubber hoses and
shrink tubing will be offered as replacement parts.
...
Water Content
Only very small amounts of water are soluble in liquid
refrigerant. On the other hand, refrigerant vapor and water
vapor mix in any ratio.
Only a small drop of water may get into the refrigerant
circuit. The dryer, dryer bag or dryer car ...
Maximum permitted gross combination weight
First read and observe the introductory information
and safety warnings
All data in the official vehicle documents take precedence over these data. All
data in this manual apply to the basic model. The vehicle data sticker in the service
schedule and the official vehicle documents show which ...
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