Volkswagen Polo Service & Repair Manual: Primer Metal
| One-Part Anti-Corrosion Wash Primer |
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| One-Part Anti-Corrosion Wash Primer -ALN 002 003 10- |
| One-part anti-corrosion primer is a zinc chromate-free,
polyvinylbutyral-based, single-component product for vehicle
repairs. |
| With its special pigment and binder composition it provides
excellent protection against corrosion, outstanding adhesion and
is also certified for welding. Nevertheless, this product
non-conductive and therefore not suitable for spot-welding. |
| For residual rust spots on corners and edges as well as
bare-sanded areas, we recommend recoating using One-Part
Anti-Corrosion Wash Primer -ALN 002 003 10- with a Two-Part HS
Filler. |
| Cleaned and sanded, galvanized/electrolytically zinced sheet
steel or soft aluminum |
| Hardened, solvent-resistant, well-preserved and sanded old
paint or factory paint (with the exception of thermoplastic
paint) |
| Surfaces prepared with two-part polyester products and then
sanded very fine. |
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| Pre-treatment of base surfaces: |
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Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
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Dry-sand with rotary sander and dust extraction, P400-500
grit. |
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Wet-sand with P800-1000 grit sandpaper. Thoroughly remove
any potential rust spots and sand any transitions to old paint. |
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| Two-Part Thinner -LVE 009 001 A5- |
| Two-Part Thinner, Plus -LHA 014 000 A5- |
| Two-Part Thinner, Special -LVM 009 200 A2/A5- |
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Processing viscosity 4 mm for +20 °C (68 °F), German
Industry Standardization 53211 |
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| Adding 40 % thinner at +20 °C (68 °F) material temperature. |
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Use a measuring stick to mix when pouring in the thinner. |
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| Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP”: |
| DIN 4 mm: 18 to 20 seconds. |
| ISO 4 mm: 44 to 53 seconds. |
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Set spray nozzle (see manufacturer's information):
“Compliant” and “HVLP” to 1.3 to 1.4 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 1.5 to 3.0 bar. |
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The prescribed layer thickness is 15 to 20 µm. |
| Application type “painting” |
 Note
| For application type “painting”, apply the material all at
one time and do this 1 to 2 times. |
| This ensures that the delivery viscosity will be the same as
the processing viscosity. |
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| Drying time: at +20 °C (68 °F) room temperature for 15 to 25
minutes. |
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| Fill with Two-Part HS Filler. Refer to
→ Chapter „Filler“. |
Caution
| Do not rework with polyester products. |
| Do not rework with epoxy products. |
| Do not directly rework with water-based base paint. |
| Do not apply to thermoplastic coatings. |
| We recommend the following three-layer structure: |
| Prime with One-Part Anti-Corrosion Wash Primer -ALN
002 003 10- |
| Insulate with Two-Part HS Filler |
| The three-layer structure is essential for
galvanized base surfaces. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Delivery Viscosity |
90 to 100 seconds |
| Flashpoint: |
above +23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(c)(780)780 |
The EU limit for this product
(product category IIB.c) in ready-to-use form is a maximum of 780 g/L
volatile organic compounds. The VOC value of this product in
ready-to-use form is a maximum of 780 g/L. |
| The guaranteed shelf life is 24 months from production date.
Use no later than the date indicated on the label and store in
original container at +20 °C (68 °F). |
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Definition:
Two-Part Diamond Aluminum Filling Paste, Powder -DA 004 200
A2-
Two-Part Diamond Aluminum Filling Past ...
Definition:
One-Part Wash Primer -LVM 044 007 A2-, light gray
One-Part Wash Primer -LVM 044 171 A2-, dark gray
...
Other materials:
Sealing and inflating tyres
First read and observe the introductory
information and safety warnings
Sealing a tyre
Unscrew the cap from the tyre valve.
Use the valve core extractor to screw the valve core out of the tyre
valve. Place the core on a clean surface.
Shake the tyre filler bottle vigorously up ...
Parking Aid Sensor, Painting
The following parameters must be met when painting to avoid
malfunctions in the parking aid sensor (parking aid system):
New Part, Painting
Maximum coat thickness 125 µm; the coat thickness must
always be measured ...
Seat belt protection
Fig. 49 Driver restrained by a properly
positioned seat belt during a sudden braking manoeuvre
First read and observe the introductory information
and safety warnings
Correctly fastened seat belts can make a major difference. When fastened properly,
seat belts hold the vehicle occupants in ...
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Two-Part Diamond Aluminum Filling Paste
One-Part Wash Primer