Volkswagen Polo Service & Repair Manual: Refrigerant Circuit, Flushing

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / Refrigerant Circuit, Removing Contaminants / Refrigerant Circuit, Flushing with Compressed Air and Nitrogen / Refrigerant Circuit, Flushing

Note

For vehicles in which no adapters fit on to the refrigerant pipes, for example, a blower pistol with rubber mouthpiece is to be used to blow through individual components. Special care must be taken not to damage the connections (crushing or scratching).

Evaporator is to be flushed via the connection for low-pressure pipe (large diameter) after removing expansion valve or removing restrictor.

Always flush components in direction opposite of refrigerant flow direction.

Check expansion valve and replace if dirty or corroded.

If there are dark, sticky deposits in the components that cannot be removed with compressed air, replace these components.

Thin, light grey deposits on the insides of refrigerant pipes do not impair the function of the components.

After flushing, always replace receiver/dryer or reservoir and restrictor. Replace dryer cartridge or dryer on condensers with attached dryer.

General Information

In order to be able to force moisture and other contaminants out of refrigerant circuit, compressed air and nitrogen (to force moisture out of refrigerant circuit) ar ...

Refrigerant Circuit, Flushing (Cleaning) with Refrigerant R134a

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Other materials:

SAFELOCK mechanism
First read and observe the introductory information and safety warnings Depending on the vehicle equipment level, the vehicle may have a SAFELOCK mechanism and an anti-theft alarm . Function Action Locking the vehicle and activating the SAFELOCK mechanis ...

Changing the bulbs in the tail light cluster
Fig. 184 On the side of the luggage compartment: removing the tail light cluster Fig. 185 Tail light cluster: removing the bulb holder First read and observe the introductory information and safety warnings The steps should only be carried out in the specified order. Removing the tail li ...

Refrigerant Circuit Component Arrangement
Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system. Only use tools and materials approved by the manufactu ...