VW Polo manuals

Volkswagen Polo Service & Repair Manual: Smooth Tube, Repairing

A new repair concept has been developed for repairing washer system hoses. Various individual hose connectors, adapters, Ethylene Propylene Diene Methylene (EPDM) rubber hoses and shrink tubing will be offered as replacement parts.
Smooth hoses with a diameter of 5 x 1 mm or 6 x 1 mm can be repaired with a EPDM repair hose section.
–  Trim and remove damaged sections of hose.
–  Select the corresponding EPDM hose -2- and cable ties according to the parts catalog.
–  Extend the EPDM hose -2- so that the smooth tube ends -1- and -3- can each be inserted approximately 10 mm into EPDM hose -2-.
 

Smooth Tube, Repairing

–  Secure with cable ties as illustrated -1-.
 

Smooth Tube, Repairing

General Information
A new repair concept has been developed for repairing washer system hoses. Various individual hose connectors, adapters, Ethylene Propylene Diene Methylene (EPDM) rub ...

Corrugated Tube, Repairing
Special tools and workshop equipment required Hot Air Blower -VAS5179- or Hot Air Blower -VAG1416/- or ...

Other materials:

Engine Cooling
Because towing places higher demands on the engine cooling system, the cooling system is enhanced in vehicles that have factory-installed trailer hitches, if necessary. This is done by installing a stronger or a second coolant fan and/or a larger radiato ...

Legal Requirements
The manufacturer is granted general type approval for the whole vehicle including all parts and for specific retrofitting (general type approval according to § 20 StVZO (Motor Vehicle Construction and Use Regulations or EU type approval). ...

Repair Instructions for the Underbody and Stone Chip Protection
  Note The underbody and stone chip protection structure must be restored back to its original layer strength and appearance during a repair. Water drain holes must remain free. All threade ...

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