Volkswagen Polo Service & Repair Manual: Two-Part HS Mixed Filler
| Two-Part HS Mixed Filler -LGF 810 150 A4-, white |
| Two-Part HS Mixed Filler -LGF 810 151 A4-, black |
| Two-Part HS Mixed Filler -LGF 810 152 A4-, red |
| Two-Part HS Mixed Filler -LGF 810 153 A2-, yellow |
| Two-Part HS Mixed Filler -LGF 810 154 A2-, blue |
| Two-Part HS Mixed Filler -LGF 810 155 A2-, green |
| The two-part HS mixed filler system is part of the latest
generation of innovative color two-part acrylic-resin-based HS
filler systems. |
| The system consists of 6 colored fillers (white, black,
yellow, red, green, blue). These fillers can also be mixed
together with the aid of simple formulas. |
| All settings of this product are VOC compliant. |
| 1 - |
can be used as an interior color and as a “wet-in-wet”
filler |
| Excellent, simple and variable processing options |
| Very quick drying performance |
| Great stability under load |
| 2 - |
can be used as sanding filler |
| Excellent high-build characteristics |
| Very good drying properties |
| sheet steel that has been cleaned, sanded and primed with
Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM
044 007/171 A2-, galvanized/electrolytically zinced sheet steel
or soft aluminum |
| Fine or non-sanded, thoroughly cleaned, original factory
primer. |
| Sanded factory paint or old paint (except TPA) |
| Surfaces prepared with two-part polyester products and then
sanded very fine. |
| Cleaned and sanded UP-GF surfaces, free of separating agents |
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| Pre-treatment of base surfaces: |
| – |
Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
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|
| – |
Use a suitable cleaning agent before reworking to ensure a
clean and residue-free surface. |
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| Two-Part HS Hardener -LHA 009 041 A3- |
| Two-Part HS Hardener, Short -LHA 021 004 A3- |
| Two-Part HS Hardener, Extra Short -LHA 009 046 A2- |
| Two-Part HS Hardener, Long -LHA 009 047 A3- |
| Two-Part HS Hardener, Extra Long -LHA 009 048 A3- |
| Two-Part HS Hardener, Special -LHA 009 049 A3- |
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| Two-Part VHS Hardener, Short -LHA 009 050 A2- |
| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052
A3- |
| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- |
| Processing time/pot life: |
| – |
Ready to spray 50 to 60 minutes at +20 °C (68 °F) (depending
on the hardener used) |
| Mixed Filler Additive -LZS 811 000 A2- |
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| – |
Processing viscosity 4 mm for +20 °C, (68 °F) German
Industry Standardization 53211 |
| Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP” 16 to 19 seconds |
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| Adding 20 % HS hardener and 40 % VHS hardener at +20 °C (68
°F) material temperature |
| – |
Use a measuring stick to mix when pouring in the hardener. |
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| – |
Set spray nozzle (see manufacturer's information):
“Compliant” 1.2 to 1.4 mm. |
| – |
Set spray nozzle (see manufacturer's information): “HVLP”
1.3 to 1.5 mm. |
| – |
Set spray pressure (see manufacturer's information):
“Compliant” to 1.5 to 3.0 bar. |
| – |
Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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| – |
Three spray applications are required to get a dry layer
thickness of between 30 and 70 µm. |
| More coats may be required, depending upon the color. |
 Note
| When using as an interior color, overpainting the top coats
does not apply. |
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| Use as “wet-in-wet” filler |
| Two-Part HS Hardener -LHA 009 041 A3- |
| Two-Part HS Hardener, Short -LHA 021 004 A3- |
| Two-Part HS Hardener, Long -LHA 009 047 A3- |
| Two-Part HS Hardener, Extra Long -LHA 009 048 A3- |
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| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052
A3- |
| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- |
| For elastification. Refer to
→ Anchor. |
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| Processing time/pot life: |
| – |
Ready to spray for 60 minutes at +20 °C (68 °F) (depending
on the hardener used) |
| Mixed Filler Additive -LZS 811 000 A2- |
|
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|
| – |
Processing viscosity 4 mm for +20 °C (68 °F), German
Industry Standardization 53211 |
| Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP” 16 to 19 seconds |
|
|
|
| Adding 20 to 30 % HS hardener and 40 to 50 % VHS hardener at
+20 °C (68 °F) material temperature |
| – |
Use a measuring stick to mix when pouring in the hardener. |
|
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|
| – |
Set spray nozzle (see manufacturer's information):
“Compliant” 1.2 to 1.4 mm. |
| – |
Set spray nozzle (see manufacturer's information): “HVLP”
1.3 to 1.5 mm. |
| – |
Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 to 2.5 bar. |
| – |
Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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|
| – |
One to two spray applications are required to get a dry
layer thickness of 30 µm. |
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| Drying time for “wet-in-wet” processing at +20 °C (68 °F)
room temperature before applying the top coat: |
| with water-based base paint for 30 to 120 minutes |
| with two-part HS top coat for 15 to 120 minutes |
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| Drying time for “wet-in-wet” processing at +20 °C (68 °F)
room temperature before applying the top coat: |
| with Two-Part HS Hardener, Extra Short -LHA 009 046 A2- for
15 minutes |
| with Two-Part VHS Hardener, Short -LHA 009 050 A2- for 15
minutes |
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| Adding Mixed Filler Additive -LZS 811 000 A2- 20 to 30 % HS
hardener and 40 to 50 % VHS hardener at +20 °C (68 °F) material
temperature. |
| – |
Use a measuring stick to mix when pouring in the additive. |
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| Adding thinner 10 % Two-Part Thinner, Plus -LHA 014 000 A5-
at +20 °C (68 °F) material temperature. |
| – |
Use a measuring stick to mix when pouring in the thinner. |
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| Can be painted over with: |
| Water-based base paint and two-part HS clear coat |
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| Two-Part HS Hardener -LHA 009 041 A3- |
| Two-Part HS Hardener, Short -LHA 021 004 A3- |
| Two-Part HS Hardener, Extra Short -LHA 009 046 A2- |
| Two-Part HS Hardener, Long -LHA 009 047 A3- |
| Two-Part HS Hardener, Extra Long -LHA 009 048 A3- |
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| Two-Part VHS Hardener, Short -LHA 009 050 A2- |
| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052
A3- |
| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- |
| For elastification. Refer to
→ Anchor. |
|
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| Processing time/pot life: |
| – |
Ready to spray 90 to 120 minutes at +20 °C (68 °F)
(depending on the hardener used). |
| Two-Part Thinner -LVE 009 001 A5- |
| Two-Part Thinner, Long -LVM 009 300 A2- |
| Two-Part Thinner, Plus -LHA 014 000 A5- |
| Two-Part Thinner, Special -LVM 009 200 A2/A5- |
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| – |
Processing viscosity 4 mm for +20 °C, (68 °F) German
Industry Standardization 53211 |
| Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP” 18 to 20 seconds |
|
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| Adding 15 % HS hardener and 25 % VHS hardener at +20 °C (68
°F) material temperature. |
| – |
Use a measuring stick to mix when pouring in the hardener. |
|
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|
| – |
Set spray nozzle (see manufacturer's information):
“Compliant” 1.3 to 1.7 mm. |
| – |
Set spray nozzle (see manufacturer's information): “HVLP”
1.3 to 1.5 mm. |
| – |
Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 to 2.5 bar. |
| – |
Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
|
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| – |
Two to four spray applications are required (depending on
spray nozzle used) to get a dry layer thickness of 200 µm. |
| When air drying, the maximum dry layer thickness is 200 µm. |
| When forced drying, the maximum dry layer thickness is 150
µm. |
| When IR drying (bright colors), the maximum dry layer
thickness is 150 µm. |
| When IR drying (dark colors), the maximum dry layer
thickness is 120 µm. |
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| The material can be sanded after 3 to 4 hours (layer
thickness of 60 to 150 µm after air drying at +20 °C (68 °F)
room temperature). |
| If the applied layer thickness is between 150 and 200 µm,
the material should be allowed to dry over night and then
sanded. |
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| Final drying time with forced drying is a minimum of 5 to 15
minutes. |
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| Forced drying at +60 °C (140 °F) object temperature for 30
to 35 minutes to 60 to 150 µm |
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| Final drying time for IR drying is a minimum of 5 to 10
minutes. |
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| When IR drying (depending on layer thickness), use the
medium-wave radiator for 15 minutes and the short-wave radiator
for 10 minutes (of these, dry for 2 minutes at 50 % power and 8
minutes at 100 % power) |
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| – |
Dry-sand with rotary sander and dust extraction. P400-500
grit sandpaper |
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| – |
Wet-sand with P800-1000 grit sandpaper |
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| Can be painted over with: |
| Water-based base paint and two-part HS clear coat |
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| Elastification for rigid and semi-rigid plastics: |
| The base material must first be mixed with 15 % Elastic
Additive -ALZ 011 001-. |
| When engaged in “wet-in-wet” processing, use 2:1 two-part HS
hardener and 30 % Mixed Filler Additive -LZS 811 000 A2- |
| When engaged in “wet-in-wet” processing, use 3:1 two-part
VHS hardener and 40 % Mixed Filler Additive -LZS 811 000 A2- |
| When processing “as sanding filler”, use 3:1 two-part HS
hardener and 10 % thinner |
| When processing “as sanding filler”, use 4:1 two-part VHS
hardener and 20 % thinner |
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| Before applying the water-based base paint, allow for 45
minutes of ventilation time at +20 °C (68 °F) room temperature. |
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| When using “sanding filler”, the oven drying time is 45
minutes. |
| Any faults in the base surface can be filled with two-part
polyester filling paste. After drying and intermediate sanding,
insulate the filler patches with two-part HS mixed filler. |
| The best insulating effect, even with critical surfaces, is
achieved with a medium layer of 60 to 120 µm in 2 spray passes,
with air-drying overnight, or oven/IR drying. With critical
surfaces, fine preparation is required and the parts must be
evenly filled. |
| The Two-Part HS Vario Filler -LGF 786 004 A4- (gray) is
recommended for insulating thermoplastic coatings. |
| When air drying, maintaining a minimum temperature of +8° to
15 °C (59 °F) while using Two-Part HS Hardener, Extra Short -LHA
009 046 A2- is recommended. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Delivery Viscosity |
Thixotropic |
| Flashpoint: |
above 23 °C (73.4°F) |
| VOC value: 2004/42/IIB(c)(540)540 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 540 g/L
volatile organic compounds. The VOC value of this product in
ready-to-use form is a maximum of 540 g/L. |
| The guaranteed shelf life of 24 months (48 months for mixed
filler additive) from date of manufacture. Use no later than the
date indicated on the label and store in original container at
+20 °C (68 °F). |
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