Volkswagen Polo Service & Repair Manual: Two-Part HS Vario Filler
| Two-Part HS Vario Filler -LGF 786 004 A4-, gray |
| The two-part vario filler is a high-quality, variable VOC
compliant, acrylic-based two-part HS filler. |
| Can be used as sanding filler and as wet-in-wet filler |
| Use with HS and VHS hardeners |
| Has good insulation properties, even with thermoplastic old
plastic |
| Sheet steel that has been cleaned, sanded and primed with
Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM
044 007/171 A2-, galvanized/electrolytically zinced sheet steel
or soft aluminum |
| Fine or non-sanded, thoroughly cleaned, original factory
primer. |
| Cleaned and sanded, galvanized/electrolytically zinced sheet
steel or soft aluminum |
| Sanded factory paint or old paint (including thermoplastic
coatings) |
| Surfaces prepared with two-part polyester products and then
sanded very fine. |
| Cleaned and sanded UP-GF surfaces, free of separating agents |
|
|
|
| Pre-treatment of base surfaces: |
| – |
Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
|
|
|
| – |
Use a suitable cleaning agent before reworking to ensure a
clean and residue-free surface. |
|
|
|
| Use with Intermediate Sanding |
| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052
A3- |
| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- |
|
|
|
| Two-Part HS Hardener, Short -LHA 021 004 A3- |
| Two-Part HS Hardener -LHA 009 041 A3- |
| Two-Part HS Hardener, Long -LHA 009 047 A3- |
| Two-Part HS Hardener, Extra Long -LHA 009 048 A3- |
| For elastification
→ Anchor. |
|
|
|
| Processing time/pot life: |
| – |
Ready to spray 30 to 60 minutes at +20 °C (68 °F) (depending
on the hardener used) |
| Two-Part Thinner -LVE 009 001 A5- |
| Two-Part Thinner, Long -LVM 009 300 A2- |
| Two-Part Thinner, Plus -LHA 014 000 A5- |
| Two-Part Thinner, Special -LVM 009 200 A2/A5- |
|
|
|
| – |
Processing viscosity 4 mm for +20 °C (68 °F), German
Industry Standardization 53211 |
| Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP”: |
| DIN 4 mm: 20 to 25 seconds |
|
|
|
| Adding 10 to 15 % HS hardener or 10 to 20 % VHS hardener at
+20 °C (68 °F) material temperature. |
| – |
Use a measuring stick to mix when pouring in the hardener. |
|
|
|
| – |
Set spray nozzle (see manufacturer's information):
“Compliant” 1.4 to 1.8 mm. |
| – |
Set spray nozzle (see manufacturer's information): “HVLP”
1.6 to 1.9 mm. |
| – |
Set spray pressure (see manufacturer's information):
“Compliant” to 1.5 to 3.0 bar. |
| – |
Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
| – |
Two spray applications are required to get a dry layer
thickness of between 50 and 80 µm. |
| – |
Three spray applications are required to get a dry layer
thickness of between 100 and 120 µm. |
| – |
The recommended dry layer thickness is between 50 and 120
µm. |
|
|
|
| Drying with intermediate sanding |
| Air dry at +20 °C (68 °F) room temperature, can be sanded
overnight |
|
|
|
| Final drying time with forced drying is a minimum of 5 to 10
minutes. |
|
|
|
| Forced drying at +60 °C (68 °F) object temperature to 80 µm
for 20 to 30 minutes and over 80 µm for 40 to 45 minutes |
|
|
|
| Final drying time for IR drying is a minimum of 5 to 10
minutes. |
|
|
|
| IR drying (depending on layer thickness) with medium-wave
heater for 10 to 20 minutes and short-wave heater for 10 minutes |
|
|
|
| – |
Dry-sand with rotary sander and dust extraction. P400-500
grit sandpaper |
|
|
|
| – |
Wet-sand with P800-1000 grit sandpaper |
|
|
|
| Rework for Intermediate Sanding |
| Can be painted over with: |
| Water-based base paint and two-part HS clear coat |
|
|
|
| Use as “wet-in-wet” Filler |
| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052
A3- |
| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- |
|
|
|
| Two-Part HS Hardener, Short -LHA 021 004 A3- |
| Two-Part HS Hardener -LHA 009 041 A3- |
| Two-Part HS Hardener, Long -LHA 009 047 A3- |
| Two-Part HS Hardener, Extra Long -LHA 009 048 A3- |
| Processing time/pot life: |
| – |
Ready to spray 30 to 60 minutes at +20 °C (68 °F) (depending
on the hardener used) |
| Two-Part Thinner -LVE 009 001 A5- |
| Two-Part Thinner, Long -LVM 009 300 A2- |
| Two-Part Thinner, Plus -LHA 014 000 A5- |
| Two-Part Thinner, Special -LVM 009 200 A2/A5- |
|
|
|
| – |
Processing viscosity 4 mm for +20 °C, (68 °F) German
Industry Standardization 53211 |
| Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP”: |
|
|
|
| DIN 4 mm: 16 to 18 seconds |
|
|
|
| Adding 20 to 25 % HS hardener or 30 % VHS hardener at +20 °C
(68 °F) material temperature |
| – |
Use a measuring stick to mix when pouring in the hardener. |
|
|
|
| – |
Set spray nozzle (see manufacturer's information):
“Compliant” 1.2 to 1.4 mm. |
| – |
Set spray nozzle (see manufacturer's information): “HVLP”
1.3 to 1.5 mm. |
| – |
Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 to 2.5 bar. |
| – |
Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
| – |
The recommended dry layer thickness is between 25 and 30 µm.
1 to 2 spray applications are required to get this dry layer
thickness. |
|
|
|
| Ventilation time before applying top coat at +20 °C (68 °F)
room temperature: |
| 15 to 20 minutes up to a maximum of 90 minutes for two-part
HS top coat |
| 25 to 30 minutes up to a maximum of 90 minutes for
water-based base paint |
| 30 to 35 minutes up to a maximum of 90 minutes for Aqua
premium water-based base paint |
|
|
|
| Reworking as “wet-in-wet” Filler |
| Can be painted over with: |
| Water-based base paint and two-part HS clear coat |
| Elastification for rigid and semi-rigid plastics: |
| The base material must first be mixed with 15 % Elastic
Additive -ALZ 011 001-. 3:1 mixing ratio for VHS hardener and
20% thinner, 2:1 mixing ratio for HS hardener with 20 % thinner. |
| Any faults in the base surface can be filled with two-part
polyester filling paste. After drying and intermediate sanding,
insulate the filler patches with two-part HS vario filler. |
| In order to achieve the best surface finish for vehicle
painting, we recommend the filler be sanded after it dries over
night. |
| Do not use the wet-in-wet process on thermoplastic factory
paint, and if possible let the filler air-dry overnight before
sanding it. |
| When air drying, a minimum of +15 °C (59 °F) is recommended. |
Caution
| Allow for a ventilation time of 30 to 40 minutes
before applying the base paint/two-part top coat series. |
|
|
|
|
| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
|
|
|
| Delivery Viscosity |
Thixotropic |
| Flashpoint: |
above 23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(c)(540)540 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 540 g/L
volatile organic compounds. The VOC value of this product in
ready-to-use form is a maximum of 540 g/L. |
| The guaranteed shelf life is 24 months from production date.
Use no later than the date indicated on the label and store in
original container at +20 °C (68 °F). |
|
|
|
Definition:
Two-Part HS Premium Filler -LVM 013 171 A4-, dark gray
Two-Part HS Premium Filler -LGF 013 007 A4-, light gr ...
Other materials:
Laws and Regulations
Note
The laws and regulations listed below are applicable in
Germany. Different or additional laws and regulations may apply
in other countries.
Addresses in other countries can be obtained from the
relevant au ...
Gloss Level Adjustment of HS Clear Lacquer and HS Top Coat
Edition 04/2013
Adjusting of varying gloss grades of HS clear lacquer and HS
top coat by mixing Matting Component -LVM 769 810 A2- for
plastic and metal surfaces
The reference material that addresses the factors that
...
Introduction
This chapter contains information on the following subjects:
→ Drink holders in the centre console
Bottle holder
Bottle holders for bottles containing up to 1.5 litres are located in the open
stowage areas of the driver and front passenger doors.
Additional information and warnings ...
© 2016-2024 Copyright www.vwpolo.net
Filler
Two-Part HS Premium Filler