Volkswagen Polo Service & Repair Manual: Two-Part HS Vario Filler
| Two-Part HS Vario Filler -LGF 786 004 A4-, gray |
| The two-part vario filler is a high-quality, variable VOC
compliant, acrylic-based two-part HS filler. |
| Can be used as sanding filler and as wet-in-wet filler |
| Use with HS and VHS hardeners |
| Has good insulation properties, even with thermoplastic old
plastic |
| Sheet steel that has been cleaned, sanded and primed with
Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM
044 007/171 A2-, galvanized/electrolytically zinced sheet steel
or soft aluminum |
| Fine or non-sanded, thoroughly cleaned, original factory
primer. |
| Cleaned and sanded, galvanized/electrolytically zinced sheet
steel or soft aluminum |
| Sanded factory paint or old paint (including thermoplastic
coatings) |
| Surfaces prepared with two-part polyester products and then
sanded very fine. |
| Cleaned and sanded UP-GF surfaces, free of separating agents |
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| Pre-treatment of base surfaces: |
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Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
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Use a suitable cleaning agent before reworking to ensure a
clean and residue-free surface. |
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| Use with Intermediate Sanding |
| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052
A3- |
| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- |
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| Two-Part HS Hardener, Short -LHA 021 004 A3- |
| Two-Part HS Hardener -LHA 009 041 A3- |
| Two-Part HS Hardener, Long -LHA 009 047 A3- |
| Two-Part HS Hardener, Extra Long -LHA 009 048 A3- |
| For elastification
→ Anchor. |
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| Processing time/pot life: |
| – |
Ready to spray 30 to 60 minutes at +20 °C (68 °F) (depending
on the hardener used) |
| Two-Part Thinner -LVE 009 001 A5- |
| Two-Part Thinner, Long -LVM 009 300 A2- |
| Two-Part Thinner, Plus -LHA 014 000 A5- |
| Two-Part Thinner, Special -LVM 009 200 A2/A5- |
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Processing viscosity 4 mm for +20 °C (68 °F), German
Industry Standardization 53211 |
| Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP”: |
| DIN 4 mm: 20 to 25 seconds |
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| Adding 10 to 15 % HS hardener or 10 to 20 % VHS hardener at
+20 °C (68 °F) material temperature. |
| – |
Use a measuring stick to mix when pouring in the hardener. |
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Set spray nozzle (see manufacturer's information):
“Compliant” 1.4 to 1.8 mm. |
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Set spray nozzle (see manufacturer's information): “HVLP”
1.6 to 1.9 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 1.5 to 3.0 bar. |
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Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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Two spray applications are required to get a dry layer
thickness of between 50 and 80 µm. |
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Three spray applications are required to get a dry layer
thickness of between 100 and 120 µm. |
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The recommended dry layer thickness is between 50 and 120
µm. |
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| Drying with intermediate sanding |
| Air dry at +20 °C (68 °F) room temperature, can be sanded
overnight |
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| Final drying time with forced drying is a minimum of 5 to 10
minutes. |
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| Forced drying at +60 °C (68 °F) object temperature to 80 µm
for 20 to 30 minutes and over 80 µm for 40 to 45 minutes |
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| Final drying time for IR drying is a minimum of 5 to 10
minutes. |
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| IR drying (depending on layer thickness) with medium-wave
heater for 10 to 20 minutes and short-wave heater for 10 minutes |
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Dry-sand with rotary sander and dust extraction. P400-500
grit sandpaper |
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Wet-sand with P800-1000 grit sandpaper |
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| Rework for Intermediate Sanding |
| Can be painted over with: |
| Water-based base paint and two-part HS clear coat |
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| Use as “wet-in-wet” Filler |
| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052
A3- |
| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- |
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| Two-Part HS Hardener, Short -LHA 021 004 A3- |
| Two-Part HS Hardener -LHA 009 041 A3- |
| Two-Part HS Hardener, Long -LHA 009 047 A3- |
| Two-Part HS Hardener, Extra Long -LHA 009 048 A3- |
| Processing time/pot life: |
| – |
Ready to spray 30 to 60 minutes at +20 °C (68 °F) (depending
on the hardener used) |
| Two-Part Thinner -LVE 009 001 A5- |
| Two-Part Thinner, Long -LVM 009 300 A2- |
| Two-Part Thinner, Plus -LHA 014 000 A5- |
| Two-Part Thinner, Special -LVM 009 200 A2/A5- |
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Processing viscosity 4 mm for +20 °C, (68 °F) German
Industry Standardization 53211 |
| Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP”: |
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| DIN 4 mm: 16 to 18 seconds |
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| Adding 20 to 25 % HS hardener or 30 % VHS hardener at +20 °C
(68 °F) material temperature |
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Use a measuring stick to mix when pouring in the hardener. |
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Set spray nozzle (see manufacturer's information):
“Compliant” 1.2 to 1.4 mm. |
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Set spray nozzle (see manufacturer's information): “HVLP”
1.3 to 1.5 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 to 2.5 bar. |
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Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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The recommended dry layer thickness is between 25 and 30 µm.
1 to 2 spray applications are required to get this dry layer
thickness. |
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| Ventilation time before applying top coat at +20 °C (68 °F)
room temperature: |
| 15 to 20 minutes up to a maximum of 90 minutes for two-part
HS top coat |
| 25 to 30 minutes up to a maximum of 90 minutes for
water-based base paint |
| 30 to 35 minutes up to a maximum of 90 minutes for Aqua
premium water-based base paint |
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| Reworking as “wet-in-wet” Filler |
| Can be painted over with: |
| Water-based base paint and two-part HS clear coat |
| Elastification for rigid and semi-rigid plastics: |
| The base material must first be mixed with 15 % Elastic
Additive -ALZ 011 001-. 3:1 mixing ratio for VHS hardener and
20% thinner, 2:1 mixing ratio for HS hardener with 20 % thinner. |
| Any faults in the base surface can be filled with two-part
polyester filling paste. After drying and intermediate sanding,
insulate the filler patches with two-part HS vario filler. |
| In order to achieve the best surface finish for vehicle
painting, we recommend the filler be sanded after it dries over
night. |
| Do not use the wet-in-wet process on thermoplastic factory
paint, and if possible let the filler air-dry overnight before
sanding it. |
| When air drying, a minimum of +15 °C (59 °F) is recommended. |
Caution
| Allow for a ventilation time of 30 to 40 minutes
before applying the base paint/two-part top coat series. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Delivery Viscosity |
Thixotropic |
| Flashpoint: |
above 23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(c)(540)540 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 540 g/L
volatile organic compounds. The VOC value of this product in
ready-to-use form is a maximum of 540 g/L. |
| The guaranteed shelf life is 24 months from production date.
Use no later than the date indicated on the label and store in
original container at +20 °C (68 °F). |
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Definition:
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Filler
Two-Part HS Premium Filler