Volkswagen Polo Service & Repair Manual: Empty Refrigerant Circuit
| – |
Remove malfunctioning component. |
| – |
Remove the A/C compressor. |
| – |
Remove oil drain plug from A/C compressor. |
 Note
| To speed up refrigerant oil drainage, turn A/C compressor by
hand via ribbed belt or magnetic clutch plate. |
| Pour the used refrigerator oil out of the A/C compressor. |
| Then fill the A/C compressor with quantity of fresh
refrigerant oil corresponding to quantity of refrigerant oil in
original part compressor. Refer to
→ Rep. Gr.87. |
| Use different refrigerant oils and quantities for the
various compressors. Refer to
→ Rep. Gr.87. |
| To ensure the compressor is lubricated at start-up, at least
80 cm3 of refrigerant oil must be
poured into the compressor. The remainder can be added to the
new reservoir or receiver/dryer. Refer to
→ Rep. Gr.87. |
| If dirt has penetrated into the compressor with the
refrigerant circuit open (for example after an accident),
compressor is to be replaced. |
| Flush the refrigerant circuit with compressed air and remove
moisture with nitrogen. Refer to
→ Chapter „Refrigerant Circuit, Flushing with Compressed Air and
Nitrogen“. |
| – |
Replace receiver/dryer or accumulator and restrictor. |
| – |
Assemble, evacuate and recharge refrigerant circuit. |
|
|
|
Discharge the refrigerant circuit.
–
Remove malfunctioning component, flush with compressed air,
collect escaping refrigerant oil.
...
Other materials:
Battery with Visual Indicator, Checking
WARNING
Risk of injury. Follow all Warnings and Safety
Precautions. Refer to
→ Chapter „Warnings and Safety Precautions“.
Perform Battery Checks in the Follo ...
Seat belt protection
Fig. 49 Driver restrained by a properly
positioned seat belt during a sudden braking manoeuvre
First read and observe the introductory information
and safety warnings
Correctly fastened seat belts can make a major difference. When fastened properly,
seat belts hold the vehicle occupants in ...
Wire Break with Dual Repair Point
Repair point with intermediate wire section
–
Free up wire intended for repair at two points
(approximately 20 cm to both sides of respective repair points).
–
If required, remove wiring harness wra ...
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Refrigerant Still in Circuit