Volkswagen Polo Service & Repair Manual: Two-Part Spray Filling Paste
| Two-Part Spray Filling Paste -ALN 788 007- |
| The Two-Part Spray Filling Paste -ALN 788 007- is a two-part
spray filling paste used to level gross irregularities for
vehicle repair work. |
| Is especially suitable for use on large surfaces. |
| Easy to process and maintains good stability under load. |
| VOC value less than 250 g/L |
| Cleaned and sanded with Two-Part Wash Primer -LHV 043 000
A2- or One-Part Wash Primer -LVM 044 ... A2- grundierte und
anschließend mit 2K-HS-FüllerInsulated steel panels,
galvanic/electrolytic galvanized steel panels or aluminum |
| Hardened, solvent-resistant, well-preserved and sanded old
paint or factory paints. |
| Areas filled with two-part polyester filling paste |
| Cleaned and sanded UP-GF surfaces, free of separating agents |
Caution
| This filling paste may not be applied to PVB
(acid-hardening) adhesive primers or one-part primers
(for example, synthetic resin). |
| Application on thermoplastic or elastic coatings is
also not possible. |
| In order to achieve the best possible protection
against corrosion, we recommend pre-priming residual
rust spots on corners and edges, as well as bare-sanded
areas with Two-Part Wash Primer -LHV 043 000 A2- or
One-Part Wash Primer -LVM 044 ... A2- and then
insulating with Two-Part HS Filler. |
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| Pre-treatment of base surfaces: |
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Remove any grease and sand the surface. |
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With UP-GF underbodies, clean components of any residual
agents and sand the surface. |
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Before reworking, apply a suitable cleaning agent to all
base surfaces to ensure a clean and residue-free surface. |
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Add 5% Two-Part Hardener -LHA 841 000 A2- by volume. |
| – |
Processing time 20 to 30 minutes at +20 °C (68 °F) |
| – |
The reaction temperature must be at least +15 °C (59 °F) |
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Set processing viscosity to +20 °C (68 °F) material
temperature. |
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Set spray nozzle to 2 to 2.5 mm (see manufacturer's
information). |
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Set spray pressure to 2 to 3 bar (see manufacturer's
information). |
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Five spray applications result in a coating density of
500-600 µm (coating densities of up to 1000 µm are possible). |
| Application Type “Painting” |
 Note
| For application type “painting”, apply the material all at
one time. |
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| Air dry at +20 °C (68 °F) room temperature: |
| – |
Can be sanded after 2 hours |
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Drying time is at least 10 minutes |
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Drying time 30 minutes at an object temperature of +60 °C
(140 °F) |
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Drying time is at least 5 minutes |
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Drying time 10 to 12 minutes, short-wave heater at 50 %
power |
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Drying time 15 to 20 minutes, medium-wave heater |
Note
| Temperature resistance up to +80 °C (176 °F). |
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Dry-sand the pre-sanding with P120 - 220 grit sandpaper |
| – |
Dry-sand the final sanding with P240 - 400 grit sandpaper |
Note
| Use a suitable sanding machine and dust extraction to
dry-sand. |
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Rework with One-Part Wash Primer -LVM 044 ... A2- (only on
sanded-through areas). |
| – |
Apply water-based base paint, Two-Part HS Clear Lacquer and
Two-Part HS Top Coat to top coat finish. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Delivery Viscosity |
Thixotropic |
| Flashpoint: |
above 23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(b)(250)250 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 250 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 250 g/L. |
| The guaranteed shelf life is 12 months from the production
date. Use no later than the date indicated on the label and
store in original container at +20 °C (68 °F). |
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Storage Temperature +20 °C (68 °F) (temperature should not
exceed +30 °C (86 °F)). |
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Definition:
Two-Part Fine Filling Paste, Flexible -LSP 787 100 A1-
Edition 07/2010
Product Description
The T ...
Part names:
Two-Part IR Premium Filling Paste -LSP 787 220 A1-
Two-Part IR Premium Filling Paste -LSP 787 220 A2-
...
Other materials:
Introduction
This chapter contains information on the following subjects:
→ Warning and indicator lamps
→ Information on steering
Additional information and warnings:
Starting and stopping the engine
Battery
Tow-starting and towing
WARNING
The steeri ...
Refrigerant Still in Circuit
Discharge the refrigerant circuit.
–
Remove malfunctioning component, flush with compressed air,
collect escaping refrigerant oil.
–
The new component is to be filled with the amount of
refrig ...
Compressor Types, Checking Pressures
Note
Check cooling performance. The A/C system is functioning
correctly when the air flowing from the instrument panel vents
has a temperature of 70C or lower.
Setting on Climatronic “LO”.
...
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Two-Part Fine Filling Paste, Flexible
Two-Part IR Premium Filling Paste