Volkswagen Polo Service & Repair Manual: Aqua Premium System
| Water-Based Solid Mixed Paint -LWM 083 ...- |
| Water-Based Metallic/Pearl Effect/Special Effect Mixed Paint
-LWM 084/ 086...- |
| Water-Based Solid Base Paint -LWG 055 ...- |
| Water-Based Metallic Base Paint -LWG 056 ...- |
| Water-Based Pearl Effect Base Paint -LWG 057 ...- |
| Flop Control -LWM 085 386 A2- |
| System Components A -LWM 083 385 A3- |
| System Components B -LWM 085 387 A3- |
| The Aqua premium system is an innovative water-soluble
basepaint system. The mixing system contains all solid and
effect color shades for vehicle repair paintwork. |
| Easy and to quick process |
| Even impact alignment ensures high certainty of outcome |
| Various application possibilities (interior, multiple-coat
and multi-color coats) |
| Primed and filled surfaces (two-part HS filler) |
| For plastic surfaces, Glazing Adhesion Promoter -ALO 822 000
10- + two-part HS filler (elasticized) |
| with Two-Part Plastic Adhesive Filler -LKF 696 009 A2-/-LKF
696 040 A2- insulated base surfaces on plastic surfaces |
| See special instructions
→ Anchor. |
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| Pre-treatment of base surfaces: |
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Clean the factory or old paint or two-part HS filler
thoroughly with Silicone Remover -LVM 020 000 A5- or Silicone
Remover, Long -LVM 020 100 A5-. |
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Dry-sand with rotary sander and dust extraction, P500-600
grit. |
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Or “wet”-sand with P800-1000 sandpaper. |
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Use a suitable cleaning agent before reworking to ensure a
clean and residue-free surface. |
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Wipe off any residual silicone remover with a lint-free
cloth, leaving no streaks. |
| Sanded-through areas must be insulated with One-Part Wash
Primer -LVM 044 007 A2-/-LVM 044 171 A2-. The sanded-through
areas should not be larger than 5.0 cm in diameter. |
| When using the two-part HS filler, any bare areas must be
insulated with Two-Part Wash Primer -LHV 043 000 A2- or One-Part
Wash Primer -LVM 044 007 A2-/-LVM 044 171 A2-. |
| Standard Application Processing |
| Plastic containers or tin-coated cans painted on the inside |
| Filter watery base paint through water-tight, 125 µm
strainers before working with cup systems. |
| (at a normal/high temperature and low humidity depending on
the respective object size) |
| Additive for Aqua Premium -LVM 035 200 A3- |
| Additive for Aqua Premium -LVM 035 301 A3- |
| Use Aqua premium standard measuring stick. |
 Note
| After adding additive, use the material within 24 hours. |
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Processing viscosity at +20 °C (68 °F) material temperature
is the mixing viscosity for “Compliant” and “HVLP”. |
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For solid colors, add 10 % Additive for Aqua Premium -LVM
035 200 A3/LVM 035 301 A3- at +20 °C (68 °F) material
temperature. |
| – |
For metallic/pearl effect colors, add 20 % Additive for Aqua
Premium -LVM 035 200 A3/LVM 035 301 A3- at +20 °C (68 °F)
material temperature. |
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Set spray nozzle (see manufacturer's information):
“Compliant” 1.2 to 1.3 mm. |
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Set spray nozzle (see manufacturer's information): “HVLP”
WSB/1.3 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 bar. |
| – |
Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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One application consists of 1.5 spray applications. Apply a
normal spray application, then apply a “finish spray
application”/effect spray application. |
Note
| For colors with poor covering properties, after allowing for
ventilation it may be necessary to apply another spray
application (“wet” in “wet”). |
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| The ventilation time for a clear coat application should be
long enough for the surface to become completely matted. |
| Recommended layer thicknesses: |
| 12-25 µm for solid colors |
| 10-15 µm for metallic colors |
| 15-20 µm for pearl effect colors |
| For smaller surfaces, the following make it possible to
reduce the ventilation time: |
| The painted surfaces can be applied more quickly by blowing
them with blower nozzles (hand blowers or with stationary
devices). |
| Blowing with a spray gun is also possible after waiting at
least five minutes. |
| For larger surfaces, the following make it possible to
reduce the ventilation time: |
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| The painted surfaces can be applied more quickly by using
stationary blowing devices (such as ceiling systems), infrared
radiators or oven drying. |
| Three Layer Color Processing and Multi-Color Paintwork |
| Aqua Premium Hardener -LVM 045 000 A1- |
| (at high temperature and low humidity) |
| Additive for Aqua Premium -LVM 035 301 A3- |
| Use Aqua premium measuring stick for 3 coat colors. |
Note
| After adding additive, use the material within 24 hours. |
| Solids colors at +20 °C (68 °F) room temperature for 90 to
120 minutes. |
| Effect colors at +20 °C (68 °F) room temperature for 45 to
60 minutes. |
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| – |
Processing viscosity at +20 °C (68 °F) material temperature
is the mixing viscosity for “Compliant” and “HVLP”. |
| – |
For three layer colors in primary shade only, add 5 % Aqua
Premium Hardener -LVM 045 000 A1-. |
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For solid colors, add 10 % Additive for Aqua Premium -LVM
035 301 A3- at +20 °C (68 °F) material temperature. |
| – |
For metallic/pearl effect colors, add 20 % Additive for Aqua
Premium -LVM 035 301 A3- at +20 °C (68 °F) material temperature. |
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Set spray nozzle (see manufacturer's information):
“Compliant” 1.2 to 1.3 mm. |
| – |
Set spray nozzle (see manufacturer's information): “HVLP”
WSB/1.3 mm. |
| – |
Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 bar. |
| – |
Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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| – |
One application consists of 1.5 spray applications. Apply a
normal spray application, then apply a “finish spray
application”/effect spray application. |
Note
| For colors with poor covering properties, after allowing for
ventilation it may be necessary to apply another spray
application (“wet” in “wet”). |
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| The ventilation time for a clear coat application should be
long enough for the surface to become completely matted (without
blowing). |
| The ventilation time should take place assisted with blowing
devices at 20-40 °C (68° - 104 °F ) for 5 to 10 minutes until
the surface becomes completely matted. |
| The final ventilation time is at 60-65 °C (140°–149 °F) for
10 to 15 minutes. Let the foundation cool off before applying
the effect. |
Note
| For multi-color paintwork, the recommended tape is the
»blue conture tape«. |
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| Can be painted over with: |
| Two-part HS clear coat up to maximum of 72 hours after
applying the base paint |
| Processing interior paintwork without applying clear coat |
| Application areas are the vehicle interior, e.g. engine
compartment and luggage compartment inner sides, where
satin-finish and resistant surface without additional clear
coating is desired. |
| Aqua Premium Hardener -LVM 045 000 A1- |
| (at a normal/high temperature and low humidity depending on
the respective object size) |
| Additive for Aqua Premium -LVM 035 200 A3- |
| Additive for Aqua Premium -LVM 035 301 A3- |
| Use an Aqua premium measuring stick for the interior
paintwork. |
| Solid colors at +20 °C (68 °F) room temperature for 45 to 60
minutes |
| Effect colors at +20 °C (68 °F) room temperature for 30 to
60 minutes. |
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| – |
Processing viscosity at +20 °C (68 °F) material temperature
is the mixing viscosity for “Compliant” and “HVLP”. |
| – |
Add 10 % Aqua Premium Hardener -LVM 045 000 A1- to the
color. |
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For solid colors, add 10 % Additive for Aqua Premium -LVM
035 200 A3/LVM 035 301 A3- at +20 °C (68 °F) material
temperature. |
| – |
For metallic/pearl effect colors, add 20 % Additive for Aqua
Premium -LVM 035 200 A3/LVM 035 301 A3- at +20 °C (68 °F)
material temperature. |
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| – |
Set spray nozzle (see manufacturer's information):
“Compliant” 1.2 to 1.3 mm. |
| – |
Set spray nozzle (see manufacturer's information): “HVLP”
WSB/1.3 mm. |
| – |
Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 bar. |
| – |
Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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| – |
One application consists of 1.5 spray applications. Apply a
normal spray application, then apply a “finish spray
application”/effect spray application. |
Note
| For colors with poor covering properties, after allowing for
ventilation it may be necessary to apply another spray
application (“wet” in “wet”). |
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| Let air dry overnight at +20 °C (68 °F) room temperature |
| Alternatively, the drying can take place at 60-65 °C
(140°–149 °F) for 15 to 20 minutes (oven drying). |
| The spray devices should be suitable for use with
water-soluble products; see manufacturer's information. |
| The mixing paints in this top coat series can only be used
within the color tone formulas. When processing individual
mixing paints on their own, major deviations from the
information given in the application instructions are possible. |
| Rinse before and after using with Aquaplus Purified Water -LVW
010 000 A5-. Then rinse with Nitrocellulose Thinner -LVE 856 000
A3-. |
| Collect liquid waste from water-soluble products and
separate from liquid waste from conventional products. When
mixing materials, disposal may no longer be possible, which is
difficult and costly. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Flashpoint: |
above +23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(d)(420)420 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 420 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 420 g/L. |
| The guaranteed shelf life for each product is: |
| Water-Based Solid Mixed Paint -LWM 083 ...- 36 months from
date of manufacture (exception: 24 to 36 months from date of
manufacture for: Ocher -LWM 083 328-, Oxide Glaze -LWM 083 331-
and Chestnut - LWM 083 332-), (exception: 48 months from date of
manufacture for: Super-Deep Black -LWM 083 388 A2-). |
| 24 months from date of manufacture for Water-Based
Metallic/Pearl Effect/Special Effect Mixed Paint -LWM 084 ...-. |
| 24 months from date of manufacture for Aqua Premium Solid
Color/Base Paint - LWG 055 ...-. |
| 18 to 24 months from date of manufacture for Water-Based
Metallic Base Paint -LWG 056 ...- |
| 18 to 24 months from date of manufacture for Water-Based
Pearl Effect Base Paint -LWG 057 ...- |
| 24 months from date of manufacture for Additive for Aqua
Premium -LVM 035 200 A3/LVM 035 301 A3- |
| 24 months from date of manufacture for Flop Control -LWM 085
386 A2-. |
| 24 months from date of manufacture for System Component A -LWM
083 385 A3-. |
| 24 months from date of manufacture for System Component B -LWM
085 387 A3-. |
| Use all of the products no later than the date indicated on
the label and store in original container at +20 °C (68 °F). |
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| The optimal storage temperature is +20 °C (68 °F). |
| The preferred temperature is between +15 °C and +25 °C (59°F
and 77 °F). |
| For short-term storage (a few days), between +5 °C and +35
°C (41° and 95 °F) is acceptable. |
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Definition:
Touch-Up Additive for Aquaplus -LVM 030 000 A2-
Edition 06/2011
Product Description
...
Definition:
Touch-Up Additive For Aqua Premium -LVM 035 100 A3-
Edition 10/2012
Product Description
...
Other materials:
Aquaplus Design and Multi-Color Paintwork
In order to achieve error-free design and multi-colored
paint applications using Aquaplus solid, metallic, pearlescent
base paint, pay attention to the important notes and in some
cases use special tools.
Preparation:
...
Introduction
This chapter contains information on the following subjects:
→ General information on transporting children in the vehicle
→ Various securing systems
→ Using a child seat on the front passenger seat
→ Using a child seat on the rear seats
→ Securing c ...
Infrared Dryer -VAS6877
Definition:
Infrared Dryer -VAS6877-
Product Description:
The infrared dryer is used to dry paste, filler, base paint,
top coats and clear coats on vertical and horizontal surfaces.
...
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Aquaplus Touch-Up System
Aqua Premium Touch-Up System